Filling Machine

One-Stop Solution For Filling Machines

Wide Product Range

ZONESUN offers a wide range of filling machines for liquid, paste, powder and granules, providing customized with one-stop filling solutions.

On-time Delivery

We have enough production capacity to meet order needs, and the logistics company will be arranged as soon as the production is completed.

Customization Capabilities

ZONESUN has the ability to customize filling machines according to customers' demands, ensuring the machines match with clients' production.

Our Service

Our service runs throughout the whole production process from the pre-sales, product design, production and after-sales.

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What is Filling Machine?

A filling machine is a highly sophisticated piece of equipment that is commonly used in manufacturing and production processes. It is designed to fill containers with various types of products, including liquids, powders, and granules, in a highly precise and efficient manner.

The first and most important function of a filling machine is to accurately measure the desired quantity of the product and dispense it into the container. This ensures that each container has the same amount of product, which is crucial for maintaining quality control and consistency. It also minimizes waste and reduces the risk of spills or other mishaps.

What are the types of Filling Machines?

1. Volumetric Filling Machine

Volumetric filling machines are designed to fill containers with a fixed volume of liquid or powder. This type of filling machine is ideal for products that have a consistent viscosity and can handle both low and high-viscosity products. It works on the principle of displacement in which the container is filled with a piston or a rotary valve.

2. Gravity Filling Machine

A gravity filling machine is used to fill containers with products that have a low viscosity such as water or other liquids. This type of filling machine uses the principle of gravity to fill containers in which the liquid flows through tubes into the containers. It is ideal for filling lightweight containers and is often used in the beverage industry.

3. Piston Filling Machine

A piston filling machine is used to fill containers with thicker products such as creams, gels, and pastes. It uses a piston to draw the product from the container and then dispenses it into the containers. This type of filling machine is highly accurate and can handle a wide range of products.

4. Auger Filling Machine

An auger filling machine is designed to fill containers with powders or granulated products. It uses an auger to move the product from the hopper to the container. This type of filling machine is ideal for filling containers with products that do not flow easily.

5. Overflow Filling Machine

An overflow filling machine is used to fill containers with liquids that have a consistent viscosity such as water. It uses the principle of displacement to fill containers in which the liquid flows over the top of the container to ensure that it is filled to the brim. This type of filling machine is ideal for filling containers with light foaming products.

6. Weighing Filling Machine

A weighing filling machine is a highly accurate filling machine that is used to fill containers with a precise weight of the product. It uses a scale to measure the weight of the product and then dispenses it into the container to ensure that the exact weight is delivered.

CERTIFICATIONS

CE Certificate

FAQ

Q1: Can your filling machine handle all of my bottles?

A1: As few packagers run one bottle and one product all the time. When consumer's wants and needs change, products and their packaging may also need to change. ZONESUN filling equipment is built with flexibility in mind, allowing for quick and easy adjustments to handle a range of bottle sizes and shapes. In most cases, automatic machinery allows the adjustments on working height and feed inlet width. And simple tool-less adjustments and hand cranks are allowed for the adjustments on semi-automatic fillers. While the machines will have their limits, most filling machines can handle a wide range of bottle sizes and shapes.

Q2: How easy is the filling machine to clean?

A2: The ease of cleaning and maintenance for any filling machine will depend in part on the type of filling machine used for a given project. Automatic machinery may include a Clean-In-Place (CIP) system, which makes the cleaning of the tank and the product pathway as easy as pressing a button on the operator interface. Semi-automatic equipment can typically be cleaned by simply flushing the product pathway at the end of the day. When engineering filling equipment, ZONESUN always aims to make cleaning and maintenance as simple as possible.

Q3: How to buy a filling machine?

A3: Initially, either complete the online enquiry form which you can find on each of our product pages, email us at info@zonesunpackaging.com or chat with us on whatsapp +8613531367431. Our expert sales team will ensure the filling machines you choose will do what you need it to before any binding agreement is made. Once we can specify a solution for you, we will ask you to provide some samples of the product and containers for us to conduct in-house tests and quantify the performance of the filling and/or capping equipment. We will send a running video of machine to you, so that you can make a fully informed decision. As all of our machines are built to order, when you decide to place your order, our sales team will contact you to discuss the payment terms and delivery timeframe. We maintain a small stock of our most popular machines which can reduce the leadtime in some cases.

Q4: What is the function of a filling machine?

A4: A Filling Machine is a device for accurately and repeatably dispensing liquids to a predetermined volume or level within a container. Often pneumatically powered, they provide a productive method of filling containers, bottles, jars and similar vessels with a variety of liquids as part of the commercial packaging process. A wide variety of liquids can be filled with ZONESUN’s range of liquid filling machines, from free-flowing liquids such as water and drinks, through to thicker sauces, gels, lotions and syrups. ZONESUN’s liquid filling machines are built using the highest quality food and pharmaceutical grade 316 stainless steel contact parts, so are ideal for many consumable products and are built to withstand the rigours of time and extensive use with minimal maintenance. Specialised machines with glass and PVC contact parts are also available for filling substances such as acids, alkalis and bleaches which can corrode and degrade stainless steel. Filling machines are widely used in industries which depend upon containers being filled with liquids, such as the cosmetics industry, food and drinks, cleaning products, pharmaceuticals, petrochemicals, paints and coatings, automotive products and home and gardening products. Filling machines draw liquid from a bulk supply vessel via a feed pipe, or from a hopper and allow the operator to determine and dispense specific quantities of the liquid into containers as required. Once filled, these containers can pass to the next stage of the process; often cap placement and tightening.

Q5: How to fill multiple bottles at once?

A5: The simplest methods of filling numerous bottles simultaneously is to use a multi-head filling machine. Semi-automatic filling machines can often have 2 or even 4 filling heads and fully automatic filling machines can have as many as 12 filling heads. Each filling head has its own nozzle and bottles are positioned beneath them for filling. In some cases, multi-head filling machines can be set up to fill ‘continuously’. Bottles can be positioned for filling in sequence 1 through to 4. Bottle 1 is likely to finish filling first and can be replaced first, then bottle 2, 3, and 4. Fully-automatic filling machinery can fill up to 12 bottles at once, before releasing them to make way for the next 12 bottles. The level of automation available with such machines can make their productivity many times that of any semi-automatic filling system.

As one of the leading filling machine manufacturers and suppliers in China, we warmly welcome you to wholesale high-grade filling machine in stock here from our factory. All customized products are with high quality and competitive price. Contact us for quotation. wine corking machine, table top label applicator, vertical form fill seal machine manufacturers